E&Î Engineer

Описание

Curriculum Vitae


SYAMA SUNDARA THOTA
Contact # +919502230668, +919440040208

H.NO: 20-2-628/C1, Maruthi Nagar,
Korlagunta, Tirupati,

Chitttoor Dist. A.P. - 517501.
E-mail:yadav.sundarg@gmail.com

syamsundara.thota@gmail.com


Work Experience

14.5 years’ experience as Instrument & Control Engineer in Construction, Commissioning and Maintenance in process Control & Instrumentation of Refinery, Oil & Gas and powerplants


Professional Skills

• Project Supervision, handling site activities, inspection and interaction with clients and subcontractors

• Preparation of site inspection test, functional test & protection test reports and gets witness to the client

• Reviewing all technical drawings submitted by contractors for modification or addition of new equipment

• Construction, Commissioning & maintenance experience of units like SRU, HRU, AGR, GFU, CDU, LPG & Gas processing, FG, HCK and Off-Site Facilities and Utility Systems

• Implement & test the subsystems as per project commissioning test sheets

• Control systems installation and start-up, optimization, troubleshooting and maintenance

• Hands on experience in installation and commissioning, troubleshooting experience with major brands are

• DCS: Honeywell (EPKS 431.4), Yokogawa (Centum VP), Siemens (SPPA T3000, PCS7)
• ESD (SIL 3): HWL safety Manager, Yokogawa Pro Safe-RS
• PLC: Siemens(S7-400,300), AB(ControlLogix 5000), Yokogawa(FA-M3V), Honeywell, Johnson & controls PLC
• SCADA: Wincc V4.0, InTouch R2, E1070 ENVAC
• VMS: GE Blenty Naveda 3500
• Fire & Gas System: EST-3, Siemens, Apollo, Honeywell

• Analyzers: CPIC, CEMS (Servomex, Ametek)

• PLC programming languages: Ladder, FBD

• Good experience in installation, commissioning & trouble shooting of CV, ZV and Process instruments
• Provide MOC support for all sub systems

• Installation and commissioning of Temperature Sensor, Pressure Sensor, Level Switch & Gauge, Transmitter, On- off Controller, Rota Meter, Ball Valve & Butterfly Valve, Solenoid Valve, Pneumatic Actuator

• Preparation and review of ladder diagrams, interconnection diagrams, CWD, I/O List, ISS, Instruments List and commissioning procedures

• Schedule & Inspect daily site activities (construction, Loop check, Interlock Check, Functional Logic check and arrange manpower for any jobpriority

• Review control & instrument design philosophy, sizing & selection of various field instruments, instrument index, loop & logic diagrams, instrument / JB location drawings, functional schematics, process/tubing hook up drawings

• Review of Vendor bid evaluation, technical recommendation, Vendor interaction, interfaces with other disciplines, inspection, erection / commissioning supervision

• Develop the plan, scope and lead the execution of project site works for instrumentation to ensure completion within the specified objectives
• Installation, commissioning and maintenance experience of PLC based Fire Alarm/ Detection system (FGS) CESCO (EST-3), Siemens (FC924), Minimax (FMZ 5000), Apollo (ZX1Se series), Honeywell (XLS3000, NFS2)

• Commissioning & troubleshooting VMS and analyzers like H2S, HC, SO2, O2, N2, pH, CON & Turbidity

• Configuring Network communications like RTU, Profibus DP & PA, Modbus TCP/IP and OLM systems

• Installation, SAT, Functional test, C&E check of F&G systems for Indoor & Outdoor

• Commissioning, maintenance experience of field instruments like flow, level, temperature and pressure transmitters, Control Valves, ON/OFF Valves, PSV, Deluge Valve, gas& Ratio Analyzers, Speed sensors

• knowledge of IBM MAXIMO, Primavera P6 and office automation

• Certified PTW Performing authority/Receiver at IGD, QP, JIGCC

• Knowledge of International Codes & Standards ISA, API, IEC, ANSI, NFPA, IBC, QCD

• Good leadership, interpersonal quality and planning skill and ability to handle multitask responsibility


Experience


1. SAIPEM / Arctic LNG2 project - Murmansk, Russia.
Designation: Senior Electrical & Instrument Specialist Period of Employment: 19th Nov 2020 to Present

Job Role:
• Project Supervision, handling site activities, inspection and interaction with clients and subcontractors
• Monitor & Coordinate sub-contractor job activities construction, loop check and pre-commissioning activities

• Review control & instrument design philosophy, sizing & selection of various field instruments, instrument index, loop & logic diagrams, instrument / JB location drawings, functional schematics, process/tubing hook up drawings

• Review of Vendor bid evaluation, technical recommendation, Vendor interaction, interfaces with other disciplines, inspection, erection / commissioning supervision

• Construction, SAT and Commissioning system activities

• DCS: Yokogawa (Centum VP), ABB 800Xa
• ESD (SIL 3): safety Manager, Yokogawa Pro Safe-RS
• PLC: Siemens(S7-400,300), AB (ControlLogix 5000), Yokogawa (FA-M3V), Honeywell
• SCADA: Wincc V4.0, InTouch R2, E1070 ENVAC
• VMS: GE Blenty Naveda 3500
• Fire & Gas System: Siemens, Apollo

• Analyzers: CEMS (Servomex)
• Review of ladder diagrams, interconnection diagrams, CWD, I/O List, ISS, Instruments List and pre-commissioning and commissioning procedures
• Maintain and troubleshot reliable communication between DCS and third-party PLC systems
• Develop the plan, scope and lead the execution of project site works for instrumentation to ensure completion within the specified objectives
• Prepare and maintain PM Master Data sheets for Preventive Maintenance, LOTO permits, Incident & Accident reports, MS & RA reports.
• Responsible for daily site activities and conduct tool box for engineers and supervisors, monitor daily cable schedule, cable pulling & termination activities
• Maintenance and Troubleshooting of DCS, ESD, FGS system and PLC system
• Review and updating P& ID, Instrument Hook Up, Control Logic, Instrumentation Index, Specification Sheets, Cable Schedules, Terminal List drawings etc.
• Collects and keeps under safe custody all the documents related to the instrumentation equipment’s in the in the plant such as O&M Manual, P&I drawings, panel wiring drawing, cable list, consolidated equipment list, approved set points list etc.

2. SAIPEM Snamprogetti Saudi Arabia Co.Ltd. / JIGCC Refinery project - Jizan, KSA.
Designation: Automation Engineer Period of Employment: 16th Sep 2017 to 20th May 2020
Job Role:

• Responsible for construction, SAT, loop check & pre-commissioning activates in JSRU Pkg-2 and AGR & GFU in Pkg-1

• Coordinate Installations & inspections of Cabinets, JBs, F&G devices & Instruments as per location drawing

& Saudi Aramco standards

• Responsible & monitor daily cable schedule, cable pulling & termination activities

• Responsible and prepare reports for HW SAT and SW SAT activities with client and get approvals

• Responsible for Loop check and Functional test for SRU, HRU, AGR and GFU in both IGCC (Pkg 1) & JRU/JSRU (Pkg 2)

• Modification or addition of I/O list (Mod packs) implemented at site as per SUDS and gets witness from clients

• Prepare & check interconnection wiring/schematic diagram and control loop/logic diagram, updаtеas built red markup for pre-commissioning & commissioning activities

• Monitor & Coordinate sub-contractor job activities construction, loop check and pre-commissioning activities

• Construction, SAT and Commissioning system activities

• DCS: Honeywell (EPKS 431.4)
• ESD: Honeywell Safety Manager (SIL 3)
• MPS: GE Bently Navada 3500

• F&G: Siemens (FC924), Gas detectors Toxic and Combustible (GM & Drager)
• Analyzers: CPIC, CEMS (Servomex, Ametek)

• Technical documentation & testing procedures (SAT, SIT, ITR) and prepare daily activities

• Foundation field bus cabinets & devices installation, SAT & commissioning

• Loop checking and functional logic check, Calibrate instruments according to manufacturer specifications

• Responsible for loop folders preparation and signed off with client

• Preparation of site inspection test, functional test reports & protection test for Motor loops and gets witness to the client

• Responsible punch closing activities like FAT, SAT, Loop folder, PMCC and MCC and attend meetings with subcontractor and clients
• Prepare specifications of instruments, Instrument data sheets and loop diagrams, systems (DCS, ESD, F&G) and installation

• Review and modify functional Design Specifications, flow chart and control logic diagrams

• Verify Loop folders preparation for loop check activates
• Review of control philosophy, P&ID diagrams and instruments list

• Check and sign all produced markup report as per site condition like design reports, I/O list, wiring diagrams, Layout drawings etc.




3. Hyundai Engineering & Construction Co. Ltd./GASCO(IGD-5)- Abu Dhabi, UAE.
Designation: Instrument Engineer Period of Employment: 21st Jan 2016 to 5th Mar 2017

Job Role:

• Responsible for Construction, SAT and Commissioning activates for Off-Site Facilities and Utility Systems (Storage tanks, RO, WT/WWT, IA)

• Review and modify functional Design Specifications, flow chart and control logic diagrams

• Loop checking and functional logic check, Calibrate instruments according to manufacturer specifications

• Preparation of site inspection test, functional test & protection test reports and gets witness to the client

• Coordinate and prepare reports to get approval from client for SAT and Functional test activates of Storage tanks, Reverse osmosis (RO), Instrument Air system, WT/WWT, SeaDAFunits

• Execution of functional test and protection test for HP pumps

• Construction, Installation and Commissioning experience
• DCS: Siemens (SIMATIC PCS7), Yokogawa (Centum VP)
• PLC: Siemens (S7-300, S7-400), AB (ControlLogix 1756&1753 series)
• SCADA: Wincc 4.7

• Preparation and review of ladder diagrams, interconnection diagrams, CWD, I/O List, ISS, Instruments List and commissioning procedures

• Schedule & Inspect daily site commissioning activities (Loop check, Interlock Check, Functional Logic check and arrange people for if any priority job

• Review control &instrument design philosophy, sizing & selection of various field instruments, instrument index, loop & logic diagrams, instrument / JB location drawings, functional schematics, process/tubing hook up drawings

• Experience in technical documentation& testing procedures (SIT, SAT, ITR) and prepare daily activities

• Prepare & check interconnection wiring/schematic diagram and control loop/logic diagram for pre-commissioning & commissioning activities

• Identifying root cause of failures and implemented quick breakdown solutions to put the machines back in operation within minimum turnaround time

• Coordinate Loop check & functional test of Fire & Gas system (Minimax FMZ5000)

• Review of Vendor bid evaluation, technical recommendation, Vendor interaction, interfaces with other disciplines, inspection, erection / commissioning supervision

• I placed role as a PTW receiver


4. FMM /Qatar Petroleum - Doha, Qatar.
Designation: Instrument Engineer Period of Employment: 16th May 2014 to 11th Oct 2015


Job Role:
• Start-up and commissioning activities of recycle gas compressor, Hydrogen make-up compressor, steam turbine, charge heater and booster pumps
• Commissioning and maintenance of instruments and control system in Gas processing units, Crude Distillation Unit, Sulphur recovery unit

• Installation & Commissioning of DCS, ESD system and Marshaling Panels, Operator Consoles, Local control panel for pumps, hardware consoles and annunciators

• Prepare engineering procedures and review international standards guidelines

• Knowledge of remove, dismantle, repair and install electric, pneumatic, electronic or hydraulic control system such as control valves, transducers, recorders, measuring and recording instruments in the field or in the workshop

• DCS: Yokogawa (Centum VP)
• PLC: Yokogawa(FA-M3), Siemens (S7-300), AB (Control Logix 5000 series)
• SCADA: Wincc 4.0
• Safety system: ESD systems (Pro Safe-RS R4.05)
• F&G: EST-3

• Commissioning and troubleshooting ground fault, Mapping fault, dirty status of SD of PLC based Fire & Gas system (EST-3)

• Develop the plan, scope and lead the execution of project site works for instrumentation to ensure completion within the specified objectives

• Prepare and maintain PM Master Data sheets for Preventive Maintenance, LOTO permits, Incident & Accident reports, MS & RA reports.

• Commissioning, maintenance of field instruments like flow, level, temperature and pressure transmitters, Control Valves, ON/OFF Valves, PSV, Deluge Valve, gas& Ratio Analyzers, Speed sensors

• Conduct Toolbox meetings with subordinates on daily basis for discussing safety and the methods of carrying job activity safely and effectively


5. Walchandnagar Industries Limited/ONGC Refinery (Tatipaka), India.
Designation: E & I Engineer Period of Employment: 5th Feb 2010 to 26th Mar 2014

Job Role:

• Job involved Commissioning& maintenance of DCS & ESD (Honeywell C300 & Safety Manager) system from network configuration, point data building, loop drawings, DCS modifications jobs, control logic points, I/O Addressing etc.

• Responsible for Commissioning and maintenance activates for Off-Site Facilities and Utility Systems (Crude storage tanks, RO, WT/WWT, IA, SEADAF)

• Installation, commissioning &maintenance of the process instruments as Pressure Gauges, Pressure Transmitters, Level Gauges, Level switches, Level Transmitters, Flow Elements and Limit Switches, Solenoid Valves, Control Valves, Valve Positioners & Actuators on the Process Pipeline &Equipment’s such as Tanks/Vessels

• Strong knowledge of control theory and design of control loops and logics and segregates of loop types from P&ID

• Configuring and faults diagnosis of DCS, PLC, SCADA, RTU, Profibus Communication, Analyzers and Control Loops

• Review and updating P& ID, Instrument Hook Up, Control Logic, Instrumentation Index, Specification Sheets, Cable Schedules, Terminal List drawings etc.

• Techno-commercial discussion with vendors & clients

• Instrument selection & datasheets preparation
• Collects and keeps under safe custody all the documents related to the instrumentation equipment’s in the in the plant such as O&M Manual, P&I drawings, panel wiring drawing, cable list, consolidated equipment list, approved set points list etc.

• Reporting periodically to maintenance Manager, preparing KPI, PM and CM reports and list of damage & require spare parts

• F&G, Monitoring System (H2S, HC, SO2, dust, temp., humidity & noise level)


6. Symbiotic Automation Systems Pvt. Ltd/ ONGC Refinery (Mangalore), India
Designation: Instrument & Control Engineer Period of Employment: 4th Sep 2006 to 9th Jan 2010

Job Role:

• Inspect the status of work at project site on weekly basis, estimate any variation & obtaining necessary approvals by client side

• Analyzing, trouble shooting and maintenance of DCS, PLC, SCADA, VFD, I/O Panels.

• Development of PLC logic program equipping with PLC/HMI according to client’s requirement

• Review and updating P& ID, Instrument Hook Up, Control Logic, Instrumentation Index, Specification Sheets, Cable Schedules, Terminal List drawings etc.

• Maintained configuration management and programming documentation

• Designing, implementing and commissioning of new instruments and control loops like cascade, feedforward and ratio, as per site requirement

• Installation and Commissioning experience
• DCS: Honeywell (TDC 3000)
• PLC: Siemens (S7-300), AB (Control Logix 5000 series)

• SCADA: Wincc 4.0
• Review of control philosophy, P&ID diagrams and instruments list

• Expert in solving issues related to different types of sensors (capacitive, ultrasonic, Radar type, photo electric), relays, contactors, breakers etc.

• Review & analysis of P&I, loop & logic diagrams, instruments list, flow chart

• Participating in time to time Review meetings of the completion of the project

• Repair and rеplасе defective device and parts and test to ensure on proper working condition


7. C & B Electronics Private Limited - Bangalore, India
Designation: Automation Trainee Period of Employment: 12th Aug 2002 to 24th Jul 2003

Job Role:

• Job involved in testing & commissioning and maintenance of electronics & instrumentation systems

• Development of PLC logic program equipping with PLC/HMI according to client’s requirement

• Configuring field instruments by using handheld HART COMMUNICATOR (EMERSON)

• Trouble shooting, Testing and commissioning of fire alarm system, The maintenance of troubleshooting, ground fault, Mapping fault, dirty status of SD

• Participating in time to time review meetings of the completion of the project

• Maintained configuration management and programming documentation


Certification

Certified Automation & Control Engineer Post Graduate Level Training certification from Technocrat Automation Solutions Pvt. Ltd. from 10thFeb 2007 - 12thJul 2007.
▪ DCS (SIEMENS, HONEYWELL, YOKOGAWA)
▪ PLC (SIEMENS, ABB, GE-FANUC, AB, MITSUBISHI), SCADA & HMI
▪ Field Instruments, FF, VFD










Training

• Siemens DCS PCS7 training at GASCO(IGD-5), Abu Dhabi on 13-24 Feb 2016

• Fire Alarm training software EST3 System by CESCO (21-28June 2014)

• In-house Training program on RS Logix 5000 (AB), by C & B Electronics Pvt. Ltd.


IT Skills


▪ PLC Programming: Ladder Logic, Control Logic, AutoCAD
▪ Control systems: PCS7 v6.0 Siemens & CS3000 DCS
▪ Operating Systems: Windows XP, Win7, Sever 2005, 2008
▪ Computer Hardware Course from Chip Integrated Technologies, Bangalore



Education Details

Exam Passed Specialization Name of the University/ Board Grade/Class
Year of Passing
B. Tech (E.C.E) Electronics & Communication Engineering JNTU University, Hyderabad 2006 First Class
Diploma (D.E.C.E) Diploma in Electronics & Communication S.B.T.E.T, Hyderabad 2002 First Class
Engineering
10th (S.S.C) Board of Secondary Education 1999 First Class


Languages:
Speak and Write English, Telugu & Hindi (Average)
Arabic (Learner)

Personal Details


Name SYAMA SUNDARA THOTA
Father’s Name T VENKATRAMANA
Date of Birth 10th July 1984
Passport # U3294318 (old PP no: J2842712)
PP Place of Issue Vijayawada, Expiry on 22nd Sep 2030
Nationality Indian
Marital Status Married
Skype Id syama.thota



Declaration

I do hereby declare that above information is true to the best of my knowledge.

Date: 10th Feb. 2022
Place: Moscow

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SIGNATURE